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Wireless for Industrial Manufacturing

My facility is over 5 million sq. ft. Is it even possible to have wall-to-wall coverage in an area that large?

Should I use 2.4GHz or 5GHz or both in my manufacturing environment?

What if I need wireless coverage both inside and outside? Will the network be secure?

Should I expect (and have to accept) that there will be ‘dead spots’ within my facility?

I need my wireless network to support multiple users/applications like inventory management with mobile industrial computers, various control systems, portable bar code scanners, and general wireless connectivity with our corporate laptops. Can a wireless network support all these requirements and do it all simultaneously?

Manufacturing Environments Are Different
Manufacturers understand that their environments are different than most. Their facilities are typically filled with RF-hostile elements and/or obstacles such as large pieces of moving metal, containers full of liquid, rows of metal inventory racks, and multiple sources of RF interference. Manufacturers also have some of the most demanding uptime requirements with little tolerance for failure.

Versona Systems has decades of experience with the design, implementation, and troubleshooting of wireless networks for very challenging manufacturing environments from automobile assembly plants, to chicken processing factories; from wood processing plants to steel mills. Our solutions are tailored to our client’s specifications, but always provide:

  • A Thorough Analysis of the Current Target Environment
  • 100% Coverage Throughout the Customer Specified Area,
  • Wireless Data Rates that Meet or Exceed Customer Specifications
  • Seamless Roaming
  • Best in Class Documentation

In addition to years of practical experience, we ensure that our RF engineers receive the formal training required by today’s ever-changing technologies. Versona Systems RF engineers possess the highest levels of wireless certifications offered by the industry like Cisco’s Advanced Wireless, Aruba’s Certified Mobility Professional. With this collective knowledge and experience our wireless team routinely provides solutions for the most demanding RF environments in the manufacturing industry.

If you want to take advantage of the many benefits to ‘mobilizing’ your manufacturing environment, or you’ve already started down that road but found a number of roadblocks, let the experts at Versona Systems design and implement a reliable, functional, and secure wireless network for your operation.

If you’d like to know more about Versona Systems capabilities in manufacturing environments, please contact 713-654-8200 or

Certified Professionals

Versona Systems is committed to offering high quality professional IT services. For this reason our staff is in a continuous learning and certification process, partnering with top-leading companies such as Microsoft, Cisco, Zebra and others.